Application areas for color and black and white industrial cameras

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2025/04/28

author:adminBOSS

Color industrial cameras and black and white industrial cameras have very different application scenarios and technical advantages in industrial automation, quality inspection, scientific research and other fields.

 

Industrial camera principle:

 

1. Color industrial camera: Bayer Filter array is used to restore the three primary colors of RGB through interpolation algorithm; single pixel only captures monochrome light and needs to be calculated to synthesize color images; dynamic range is usually 60-70dB.

2. Black and white industrial camera: directly output the gray value (single channel); each pixel receives the optical signal completely, the sensitivity is increased by about 3 times; the dynamic range is up to 70-90dB, and some high-end models are more than 100dB.

 

 

 

Industrial camera application scenarios:

 

1. Color industrial cameras can be used for surface defect detection: ① PCB board solder joint color identification (solder/copper foil color difference analysis); ② metal surface oxidation/rust detection (red rust and black spot distinction); ③ food packaging sealing strip color verification (in line with brand standards).

2. Color industrial cameras can be used for barcode and character recognition: ① multi-color barcode decoding (UPC / EAN with background color); ② ink printing register detection (CMYK four-color alignment); ③ document anti-counterfeiting logo verification (special ink response).

3. Color industrial cameras can be used for biomedical testing: ① cell culture dish colony counting (distinguish between colonies and medium color); ② blood smear staining analysis (Gram staining characteristics identification); ③ endoscopic image enhancement (blood vessels and tissue contrast optimization).

4. Black and white industrial cameras can be used for high-precision dimensional measurement: ① precision parts contour scanning (sub-pixel edge extraction); ② transparent glass thickness measurement (backlight imaging); ③ chip pin coplanarity detection (Z-axis deformation analysis).

5. Black and white industrial cameras can be used for high-speed motion monitoring: ① real-time detection of bearing ball surface defects (3000fps); ② high-speed sorting system positioning (encoder synchronization trigger).

 

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