In today's highly competitive industrial production field, product quality control has become more and more stringent, in which the plane and arc dimensional measurement accuracy for product quality plays a decisive role. Especially in the plastic parts manufacturing industry, the traditional means of measurement in the face of complex shapes of the plane and arc measurement, often due to a lack of precision and lead to uneven product quality. The emergence of multi-sensor measurement system has completely changed this situation, bringing efficient and accurate measurement solutions for enterprises.

Rapid measurement of flat dimensions to improve efficiency in a race against time.

In the past production process, the measurement of plastic parts of the plane size, the operator to use conventional gauges, not only cumbersome operation, but also very susceptible to human factors, the measurement speed is slow, it is difficult to meet the rhythm of mass production. At the same time, due to the limited precision of the gauge itself, it is often difficult to measure fine dimensions down to the micron or even sub-micron level, which poses a hidden problem for product quality.

POMEAS Multi Sensor Measurement System's 2D Dimension Inspection Module revolutionises flat dimension measurement by applying advanced optical imaging and image processing technologies. When measuring a flat part of a plastic part, a high-resolution camera captures an image of the target area at a speed far faster than traditional gauges.

Professional algorithms accurately identify and calculate the dimensional features in the image. Whether it's a tiny aperture, a narrow gap, or a long plane dimension, the camera can instantly produce high-precision data, with an accuracy of micron level or even higher. This fast and accurate measurement significantly shortens the measurement time of individual products, making the flow of products on the production line significantly faster and providing a strong guarantee for enterprises to improve production efficiency.

Precise scanning of 3D dimensions for all-round product quality control

The curved part of plastic parts has always been a difficult point to measure due to its irregular shape. Traditional measurement methods often lose sight of the other when obtaining curved contour data, failing to comprehensively and accurately restore the true shape of the product, resulting in large deviations in curvature measurements. These deviations in the product assembly process, will lead to parts can not be close to the problem, seriously affecting the appearance of the product quality and overall functionality.

For example, in the production of plastic parts for automotive interiors, insufficient measurement accuracy may lead to large gaps between parts in the car, affecting the aesthetics and driving experience; in the manufacture of electronic equipment shells, the deviation may lead to a poor feel of the buttons, sealing degradation, which in turn affects the service life of the product.

The POMEAS Multi-Sensor Measurement System with 3D contour scanning technology is the key to overcoming the challenges of curved measurement. The system emits a laser beam at a specific frequency to quickly and comprehensively scan the curved surface of a plastic part. The signals reflected back from the laser beam are picked up by high-precision sensors, which are then converted into 3D spatial coordinates through complex and sophisticated algorithms to construct a complete and accurate model of the curved contour.

This process captures every subtle change in the curved surface, and the resulting curvature measurement accuracy far exceeds that of traditional measurement methods. By accurately restoring the three-dimensional dimensions of the product, the company is able to identify and correct problems in product design and manufacturing during the production process, ensuring that the product meets strict quality standards.