Spectral Confocal Sensor: Topography of Curved Metal Parts

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2025/04/14

author:adminBOSS

In the field of precision manufacturing, curved metal parts have always been difficult to measure dimensions and morphology due to their complex curved structures. Traditional measurement methods are often difficult to balance accuracy and efficiency, and the emergence of spectral confocal sensors provides a perfect solution to this challenge.

 

 

The working principle of the spectral confocal sensor is based on the optical confocal principle. It accurately captures the height information on the surface of the measured object by emitting a broad spectrum of white light and utilizing the characteristic of different wavelengths of light focusing at different heights. This non-contact measurement method is particularly suitable for high-precision measurement of complex curved surfaces such as curved metal parts.

The POMEAS Spectral Confocal Sensor can be easily integrated into a wide range of measurement equipment, such as flash meters, imagers, etc., adding powerful surface measurement capabilities to these devices. In practice, it demonstrates the following advantages:

 

1. High-precision measurement: axial resolution up to nanometer level, can accurately measure the height, curvature and other key dimensions of curved metal parts.

2. Fast topography scanning: non-contact measurement method, together with high-speed scanning, can quickly obtain complete surface topography data.

3. Strong adaptability: Capable of measuring a variety of metal surfaces, including highly reflective surfaces, and adapting to complex industrial environments.

4. Intuitive display: Measurement results are presented in the form of a 3D contour map, making it easy to analyze and judge quality intuitively.

 

 

In the field of precision manufacturing, the application of POMEAS spectral confocal sensors brings significant benefits:

 

  • Improvement of product quality:In the field of precision manufacturing, the application of POMEAS spectral confocal sensors brings significant benefits: accurate dimensional and topographic measurements ensure precision and consistency in the machining of curved metal parts.

  • Enhanced productivity: Fast, automated measurement processes greatly reduce inspection time.

  • Reduced production costs: Scrap rate due to measurement errors is reduced, reducing production costs.

 

 

The POMEAS spectral confocal sensor's non-contact measurement method is suitable for high-precision measurement of complex curved surfaces such as curved metal parts. With the growing demand for precision machining in the manufacturing industry, the application of spectral confocal sensors in the measurement of curved metal parts will become more and more widespread. It not only provides a reliable measurement guarantee for precision manufacturing, but also lays a solid foundation for the intelligent and automated development of the manufacturing industry.

 

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