In modern production, real-time monitoring and analysis of production data plays a key role in improving production efficiency and ensuring product quality. Today, we focus on assembly line production scenarios and see how POMEAS in-line projected image measurement systems can help to achieve this goal.

Industry Difficulties:

In assembly line operation, products are constantly output from the production line like high-speed gears. The dimensional accuracy of each product is directly related to whether the product is qualified or not, and whether the whole production process can be carried out smoothly.

The traditional sampling method is like searching for a needle in the sea, and it is difficult to accurately and timely find out the dimensional deviation problems that may occur in the production process. The real-time monitoring data, can always keep an eye on the product size, once abnormal, it can quickly send out an alarm, so that the staff adjust the production parameters in a timely manner, to avoid a large number of unqualified products, reduce production costs.

POMEAS Inline Projection Imaging: Measurement on the Go

The highlight of POMEAS in-line projected image measuring instrument: instantly placed and measured. The product is just ‘fresh out of the oven’ from the last process of the assembly line, and can be placed on the measuring instrument immediately. Instantly, the measuring instrument, like a skilled craftsman, quickly and accurately measures the dimensions of each part of the product.

In this process, real-time monitoring of the dimensional measurement data of each part of the product is realised. The data is captured and recorded in real time like a continuous flow of information. What's more, this valuable data is exportable, as easy as borrowing a book from a library, providing raw material for subsequent analyses.

HM Series

The HM series of POMEAS in-line projection image measuring instruments: the standard HM-1040, like an all-rounder, can meet the measurement needs in most regular production scenarios and play steadily on the battlefield of dimensional measurement; the HM-1120, with its large field of view, has a measuring area of up to 120mm, which enables the measurement of larger-sized products and the acquisition of more measurement data at one time.

At the same time, its measurement accuracy is as high as 2.5μm, so high that it is just like holding a precise ruler in the microcosm, not sparing any slight difference in product size. Whether it is a large mechanical part or a precision electronic component, the HM-1120 is able to accurately measure them with its outstanding performance, providing a reliable guarantee for real-time monitoring and analysis of production data.

POMEAS in-line projection image measuring instruments and its HM series, with their excellent functions and powerful performance, open a new door for enterprises to achieve real-time monitoring and analysis of production data, and help them to speed up the road of productivity improvement and product quality assurance.