In the rapidly developing industrial manufacturing field, hose, as an important fluid transmission medium, is widely used in many industries such as automobile manufacturing, food processing, medical equipment and petrochemical industry. Its dimensional accuracy, wall thickness uniformity and overall quality are directly related to the performance and safety of the product. However, in the process of hose production and quality control, how to efficiently and accurately measure the diameter of the hose has become a key problem to be solved.

Pain Analysis

1. Various size changes: according to the different application scenarios, hoses have a wide range of diameters, from small medical catheters of a few millimeters to industrial conveyor tubes of hundreds of millimeters, with huge size differences, which puts forward very high requirements on the adaptability and accuracy of the measurement equipment.

2. Dynamic measurement is difficult: hose in the production line is often continuously moving or rotating, the traditional static measurement method is difficult to apply, the need for a real-time, dynamic capture diameter changes in the measurement technology.

3. Material and surface characteristics: the hose is made of a variety of materials, including rubber, plastic, metal, etc., and the surface may be textured or coated, these characteristics are likely to affect the measurement accuracy and increase the difficulty of measurement.

4. Environmental factors: temperature, humidity changes and vibration and other environmental factors at the production site may interfere with the measurement results, resulting in data fluctuations, affecting product quality judgment.

Applications of in-line calipers

1、High-precision Measurement: Adopting non-contact laser measurement principle, combined with advanced image processing algorithms, it is able to realize high-precision and high-repeatability measurement of the diameter of the hose, and can accurately capture even in the face of small size changes.

2、Dynamic tracking ability: Built-in high-speed sensors and intelligent control system can track the moving speed of hose on the production line in real time, to ensure stable and continuous measurement even under high-speed production conditions, to meet the demand for dynamic measurement.

3、Wide range of adaptability: By adjusting the measurement parameters and software settings, POMEAS in-line caliper can flexibly cope with the measurement of different materials, surface characteristics and size of the hose, to ensure the accuracy and reliability of the measurement results.

4、Environmental anti-interference design: advanced temperature compensation technology and anti-vibration design, effectively reducing the impact of environmental factors on the measurement results, to ensure that in complex industrial environments can also provide stable and accurate measurement data.