In today's ever-changing technology, the 3C product market continues to prosper, technology iteration accelerates, and the requirements for production efficiency and product precision also rise. In order to achieve a high degree of automation and precision in the assembly process of cell phone cameras, we have launched a vision guidance system for precision assembly of cell phone cameras. The system deeply integrates advanced robot technology and high-precision visual recognition technology, aiming to improve the overall efficiency of the production line and product quality.

Core Functions:

1. Intelligent material detection: The system can detect the material status in the camera tray in real time to ensure that there are no vacancies or misplaced materials, which lays a solid foundation for subsequent accurate gripping.

2. Precise gripping guidance: Through the integrated high-definition vision module, it accurately recognizes the position and attitude of the camera and guides the manipulator to carry out fast and accurate gripping operations, which greatly reduces the failure rate of gripping caused by mechanical errors.

3. Precision Assembly and Fitting: Under the precise guidance of the vision system, the manipulator can accurately and precisely assemble the camera to the specified position of the cell phone, realizing micron-level precision fitting and ensuring the consistency and stability of the product.

4. Lamination quality review: After the assembly is completed, the system starts the vision inspection mechanism again to conduct a comprehensive review of the lamination position to ensure that each product meets the preset quality standards.

System Composition:

1. Visual Hardware: POMEAS HD telecentric lens is used with POMEAS 500W pixel industrial camera to ensure the image is clear and distortion-free, providing a reliable basis for accurate identification.
2. Control Center: High-performance industrial computer acts as the brain of the system, responsible for data processing, command issuance and real-time monitoring.
3. Software platform: Professional vision processing software based on VisionPro, providing powerful image analysis and processing capabilities to realize complex vision algorithm applications.
4. Automation control: Mitsubishi PLC and Mitsubishi robot work together to ensure smooth movement and quick response, realizing efficient automated production.

System Advantage:

1. Cost-effective PC-Based Solution: Designed for multi-camera application scenarios, it effectively reduces system costs while ensuring excellent performance.
2. User-friendly operation interface: The customized graphical interface is intuitive and easy to understand, easy to operate, and reduces the threshold of learning for operators.
3. Powerful scalability and flexibility: The system supports a variety of hardware configuration combinations, which can be flexibly adjusted according to actual needs to meet the needs of future upgrades and expansion.
4. Ultra-high-precision lamination: With advanced vision guidance technology, the system realizes precise lamination between the camera and cell phone body, with lamination accuracy as high as ±0.03mm, which significantly improves product competitiveness.