In the rapid development of today's manufacturing industry, industrial robots have become a key force to improve production efficiency and ensure product quality. Especially in the face of complex and changing production environment, such as the need to accurately grasp and stack the scattered and disorderly circuit boards, the traditional manual operation has been difficult to meet the demand for efficient and accurate. For this reason, our company with deep R & D strength and technological innovation, successfully launched the integration of machine vision technology, automated circuit board precision gripping and positioning system, for the field of industrial automation has injected new vitality.

This system is designed to solve the problem of circuit board gripping on the production line. Its core function is to guide the high-precision manipulator to accurately and precisely identify and grab the scattered circuit boards from the assembly line, and then smoothly place them in the preset designated positions. In order to ensure production quality, we have set strict standards for positioning accuracy, i.e., to achieve a range of 0.5mm to 1mm, and at the same time, the repeatability of the device attachment accuracy is controlled to within ±0.05mm to meet the needs of precision manufacturing.

At the software level, the system we developed not only has a powerful abnormality alarm function, which can real-time monitor and feedback any abnormality in the operating status of the equipment to ensure the continuity and safety of the production process; it also integrates a detailed statistical function, which provides comprehensive production data support for production managers and helps enterprises to realize refined management. In addition, the software system is also thoughtfully designed with a real-time image display function at the lens shooting, enabling the operator to intuitively monitor the gripping process, further enhancing the operational convenience and efficiency.

System Configuration Highlights:

(1) POMEAS HD Telecentric Lens: Adopting high quality telecentric lens ensures distortion-free imaging and provides a solid foundation for accurate identification.

(2) POMEAS 500W pixel industrial CCD: High-resolution industrial camera captures delicate images and improves identification accuracy.

(3) Industrial computer: A stable and reliable computing platform to ensure efficient and stable operation of the system.

(4) POMEAS VisionPro-based software system: Integrates advanced vision algorithms to realize fast and accurate image processing and decision-making.

(5) Yaskawa 6-axis robot: Flexible multi-joint design, combined with high-precision servo control, ensures rapid and accurate gripping action.

The system features significant strengths:

1. Cost-effective PC solution: Adopting standard PC architecture, combined with customized software, reduces system cost and improves overall performance.

2. C# and VisionPro customized operation interface: Intuitive and easy-to-use operation interface, combined with efficient software development platform, ensures smooth system operation and improves user experience.

3. Power-on auto-calibration function: Every time the system is powered on, it automatically performs precision calibration to ensure stability and accuracy in long-term operation, reducing manual intervention and improving productivity.