Screw Hole Alignment Vision Solution for FA Lens Applications

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2024/08/16

author:adminBOSS

In modern manufacturing, the accuracy of cell phone screw hole alignment has a critical impact on product quality and production efficiency. Inaccurate alignment of screw holes may lead to parts can not be correctly assembled, increase the scrap rate, extend the production cycle, increase production costs, and even affect the performance and reliability of the entire product.

 

FA lenses play a key role in the vision solution for cell phone screw-hole alignment.FA lenses, i.e. industrial automation lenses, are characterized by high resolution, low distortion, large depth of field, etc., and are able to clearly and accurately capture the image of the screw-hole, which provides a reliable basis for accurate alignment.

 

 

Its advantages are:

 

1、High-precision imaging: to ensure that the details of the cell phone screw holes are clearly distinguishable, and improve the accuracy of alignment.

2、Strong stability: in different working environments and conditions, can maintain stable imaging performance.

3、Good durability: able to adapt to long time and high intensity work, reduce maintenance costs.

 

 

Inspection program:

 

1、Light source: The surface light source provides uniform and suitable light to ensure that the cell phone screw hole area is clear and bright, reducing shadows and reflections.

2、FA Lens: LEH-0816M is responsible for capturing high quality images of cell phone screw holes.

3、Industrial Camera: The Gigabit HD industrial camera converts the optical signal captured by the lens into an electrical signal.

4、Image Processing Unit:Pumice self-developed image processing system analyzes and processes the image acquired by the camera, identifies the position, shape and other characteristics of the cell phone screw holes, and calculates the deviation of the alignment.

 

 

Through such a hardware solution, combined with advanced image processing algorithms, efficient and accurate alignment of cell phone screw holes can be realized, which greatly improves production efficiency and product quality, reduces production costs and enhances the competitiveness of enterprises in the market.

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