The application of industrial cameras in the CNC tool inspection program is mainly reflected in the high-precision and high-efficiency image acquisition and processing, which provides reliable technical support for tool wear detection, dimensional measurement and surface quality assessment.
CNC tool as a key tool for precision machining, its accuracy, degree of wear and surface quality directly affect the quality of processed products and productivity.
Highly accurate measurements:Accurately measure the dimensional parameters of the tool, such as length, diameter and width.
Wear detection:Quickly identify tool wear areas and assess the degree of wear.
Surface quality assessment:Check the surface of the tool for cracks, scars, skinning and other defects, as well as the flatness and finish of the surface.
Industrial Cameras:Choose a high-resolution, high-sensitivity industrial camera to ensure that you are able to capture the subtle features of the tool. Depending on the inspection needs, choose a camera with a global shutter or a shutter with a roll-up shutter to cope with the need to capture at different speeds.
Lighting Systems:Configure suitable light sources, such as ring light source, strip light source, etc., to eliminate shadows, improve image contrast, and ensure image quality.
Lens & Mount:Select the appropriate lens according to the size of the tool and the inspection requirements, and design a stable support to ensure the stability of the camera when shooting.
Detecting effects:
After adopting the industrial camera's CNC tool inspection program, the enterprise can effectively improve the quality control level of the tool, reduce the scrap rate, improve the production efficiency and enhance the market competitiveness. At the same time, through the accumulation and analysis of inspection data, it can provide valuable reference for tool design and manufacturing, and promote product optimization and innovation.
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