How to quickly measure castings

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2024/07/12

author:adminBOSS

Cast parts, as an important product of the casting process, are metal parts made by filling molten metal or alloy into a well-flowing mould with the help of gravity or pressure, a process that can produce parts of various shapes and sizes.

 

 

Detecting Difficulties:

 

 

Surface roughness: the surface of the casting is often rough, this rough surface is not conducive to the contact and identification of the measuring equipment, increasing the difficulty of measurement;

 

Internal defects: castings may have internal defects, such as porosity, inclusions, etc., which are difficult to accurately detect for traditional measurement means;

 

Complex shapes: the shapes and sizes of cast parts may be complex, requiring high precision measuring equipment to meet the measurement requirements.

 

 

 

Introduction to multisensor measurement systems:

 

 

Measuring Lens Module: 6.5X zoom measuring module can accurately identify the product boundary, whether it is a tiny inner hole or complex outer contour;

 

Measuring Sensor: The system is equipped with a point spectral sensor, which can measure the height, flatness, contour and other key parameters of the product, providing comprehensive support for the quality inspection of casting parts;

 

Light source: The design of five rings and eight zones of light source can provide a uniform and stable light environment, reducing the measurement errors caused by uneven light;

 

Measurement system: MetX measurement system can gather a variety of measurement sensors and measurement modules, effectively integrating various measurement data to provide users with comprehensive and accurate data support.

 

 

 

Detection results:

 

 

With its unique technical advantages, POMEAS multi-sensor measuring system can quickly and stably measure key dimensions such as the height difference between the inner hole and the outer plane of the casting part, and the distance from the round hole to the centre of the product.

 

The system adopts linear motor drive mode, with fast running speed and high precision, which can meet the demand of high precision measurement of casting parts. At the same time, its moving bridge structure ensures the stability of measurement results at high speed, providing users with reliable quality assurance.

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